Hemming system and method for hemming a fabric without using seams, by introducing an adhesively processed resilient element into one or two opposite surfaces of the fabric

ABSTRACT

A hemming system for hemming a fabric, without using seams, and by introducing an adhesively processed element into a surface or between two opposite surfaces of the fabric, comprises an adhesive applying module for applying two adhesive materials to an elastic or resilient element and to the fabric, and a second hemming module, for hemming the fabric at the resilient element.

BACKGROUND OF THE INVENTION

The present invention relates to a hemming system and method for hemming a fabric, without using seams, by introducing an adhesively processed elastic or resilient element into a surface or two opposite surfaces of the fabric.

The inventive system has been specifically designed to hem a fabric material, without performing seaming operations on the latter, while simultaneously providing an elasticized hem, adapted to provide the fabric material with a perfect elastic recovery property, allowing the elasticized fabric hem to be recovered to its starting position as a pulling or tension force applied to the resilient fabric hem is removed.

The above mentioned result, in particular, cannot be obtained, as it should be apparent to one skilled in the art, by using available single or multiple layer prior adhesive materials.

Multiple-layer adhesive materials and, in particular, three layer adhesive materials which, at least theoretically, would provide the fabric hems made thereby with a full recovery property, are already known.

In actual practice, the above mentioned adhesive materials, as they have been subjected to the required hemming temperature and pressure, are so modified that they cannot assure a recovery to the starting conditions of the fabric material.

This drawback causes a fabric material article made by the thus processed prior adhesive materials, to be undesirably elongated, with a consequent loss of its resilient and wearing properties.

SUMMARY OF THE INVENTION

Accordingly, the aim of the present invention is to provide such a hemming system and method, for hemming a fabric, without using seams, by introducing an adhesively processed resilient element into a surface, or two opposite surfaces, of said fabric, thereby allowing to overcome the above mentioned drawbacks of the prior art and providing very good results.

Within the scope of the above mentioned aim, a main object of the invention is to provide such a system and method which are operatively very flexible and adapted to allow a user to perform several types of hemming operations.

Yet another object of the present invention is to provide a cloth article, made from the above fabric material, having cloth article hems which are substantially improved, from an aesthetic and operating standpoint, with respect to prior fabric hems.

According to one aspect of the present invention, the above mentioned aim and objects, as well as yet other objects, which will become more apparent hereinafter, are achieved by a system for hemming a fabric, without using seams, by introducing an adhesively processed resilient element into a surface or two opposite surfaces of said fabric, characterized in that said method comprises a first adhesive applying module for applying two adhesive materials to said resilient element and said fabric, and a second hemming module, to hem said fabric at said resilient element.

BRIEF DESCRIPTION OF THE DRAWINGS

Further characteristics and advantages of the present invention will become more apparent hereinafter from the following detailed disclosure of a preferred, though not exclusive, embodiment of the invention, which is illustrated, by way of an indicative but not limitative example, in the accompanying drawings, where:

FIG. 1 is a schematic perspective view showing the first adhesive applying module or unit included in the hemming system according to the present invention;

FIG. 2 is a side elevation view illustrating the programmable tensioning or pulling device of the first adhesive applying module or unit;

FIG. 3 is a front elevation view, as partially cross sectioned, showing the adhesive applying module or device;

FIG. 4 is a further side elevation view, partially cross-sectioned, illustrating the adhesive applying module or device;

FIG. 5 is a further schematic view, on an enlarged scale, with respect to the preceding figures, showing details of a top hot air delivery device associated with the adhesive applying module;

FIG. 6 is a further schematic perspective view of the adhesive applying module;

FIG. 7 is yet another schematic perspective view of a feeding, pressing and trimming device included in the hemming system according to the present invention;

FIG. 8 is yet another schematic perspective view showing a second hemming module or unit included in the hemming system according to the present invention;

FIG. 9 is an enlarged-scale perspective view, showing a feeding, hot air blowing and pressing device associated with the hemming module;

FIG. 10 is a further enlarged-scale perspective view showing a folding device of the hemming module;

FIG. 11 is a further perspective view showing a working plane or surface of the hemming module;

FIG. 12 is yet another perspective view, on a further enlarged scale, showing in further details the feeding and pressing device included in the hemming module;

FIGS. 13-17 show different embodiments for applying the resilient or elastic element to the fabric material; and

FIGS. 18 to 22 show some embodiments for performing the hemming operations in the hemming system according to the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

With reference to the number references of the above mentioned figures, the hemming system according to the present invention comprises a first adhesive applying module or unit, generally indicated by the reference number 1, for applying two adhesive materials to an elastic or resilient element and to the fabric, and a second hemming module or unit, generally indicated by the reference number 2, for hemming said fabric at said resilient or elastic element.

The first adhesive applying module 1 comprises three bobbins, that is: a first bobbin 3 supporting a resilient or elastic element 6, a second bobbin 4 supporting a first adhesive material 7 including a silicone processed protective paper layer 8, and a third bobbin 5 supporting a second adhesive material or layer 9, including a respective protective silicone processed paper material 10.

The two first bobbins 3 and 4, supporting said adhesive material or layer 7 and said resilient element 6, allows the latter to be properly supplied, said adhesive material 7 and resilient element 6 being hot-coupled at a pair of pressing rollers 11 and 12 of a first adhesive applying device 13.

It should be pointed out that the coupling is performed by a hot coupling operation.

More specifically, the adhesive web or layer 7 is so conveyed as to contact a heated plate 14, which is heated to a variable temperature, depending on the type of the adhesive material being used, said temperature being preferably from 70° C. to 200° C.

Said pressing roller pair 11 and 12 provides a firm connection of said resilient fabric element 6 and adhesive material 7, to provide an integral unit.

After having connected or coupled the two above mentioned materials, the protective silicone processed paper material 8 covering the adhesive layer is removed.

After having coated the resilient element 6, either fully or partially, by the adhesive material layer 7, said resilient element 6 is conveyed to a swinging roller 15, designed for removing possible working stresses as caused by the resilient element during preliminary processing operations.

Then, the adhesive processed resilient element is conveyed to a programmable tensioning or pulling device 16, which subject said resilient element to an adjustable pulling force, which in turn will prove a desired restrained force, after having applied the fabric material to be hemmed to the resilient element.

Then, the second adhesive strip 9 is brought to contact the adhesive processed resilient element or strip 6, 7, at a hot applying device, generally indicated by the reference number 17.

The applying device 17, in particular, comprises a hot guide 18, where a top hot air delivery device 19 is arranged.

The top hot air delivery device 19 comprises a swinging block 20, including a hot air duct 21, coupled to a top air overheating element 22.

The bottom end portion of said swinging block 20 comprises a delivery spout 23, designed for conveying a hot air flow 24 on the adhesive processed resilient assembly 6, 7 and on the second adhesive 9-paper 10 assembly.

Thus, the overlapping material strips are suitably heated.

The hot guide 18, in turn, comprises a position adjusting device for centering said hot guide 18, said adjusting device comprising a knob or handle 31 designed for operating a centering screw element associated with said hot guide.

At this position, is conveyed the fabric material 27, which is suitably heated by a bottom hot air delivery device 25, which is in turn supplied with overheated air by a bottom air overheating device 26.

Then, the fabric material 27 coupled to the adhesive material 7, is subjected to a pressing operation, at a pair of pressing wheels 28 and 29 of a feeding and pressing device 30.

As stated, the fabric material 27, before entering the space under said wheels 28 and 29, is heated at its bottom portion.

In the mentioned feeding and pressing device 30, the fabric material 27 is coupled to the first adhesive material 7 of the mentioned resilient element 6.

The second adhesive material 9 is on the other hand still covered by its silicone processed paper material 10.

The two pressing wheels 28 and 29, which practically form a pair of calendaring rollers, comprise a resilient covering layer.

The bottom wheel or roller 29, on an outer portion thereof, bears a rotary cutting counter-blade 32, cooperating with a top knife 33, which is driven by a reciprocating movement.

The knife 33, in particular, is designed for trimming away the exceeding fabric material.

Downstream of the disclosed apparatus, the adhesively processed resilient element 6 is cut by a cutting device 34, including a guillotine cutting blade.

In this connection, it should be pointed out that the disclosed inventive system allows to perform the following operating steps.

P1) Applying an adhesive layer on a resilient or elastic element.

P2) Removing from P1 the silicone processed coating paper layer.

P3) Coupling a second adhesive layer on an adhesively processed resilient element, by hot guides and air.

P4) Applying an adhesively processed resilient element on a fabric material, by a hot air bottom heating operation, a front pre-heating operation, and a pressing between the rollers and cutting away of the exceeding fabric material.

P5) Cutting the resilient element by a guillotine type of cutter.

FIGS. 13 to 17 show some exemplary embodiments which can be made by the above disclosed hemming method and system.

In this connection it should be apparent that the disclosed embodiment can be subjected to several modifications and variations, in particular with respect to the operating step for applying the adhesive material to the web or strip material.

The hemming system according to the present invention further comprises an integrating second module or unit 2, provided for hemming the fabric material 27 at the resilient element 6 applied by the first module 1.

More specifically, the second hemming module or unit 2 comprises a feeding and pressing device 37, arranged downstream of the folding device 38.

The feeding and pressing device 37 comprises a pair of wheels 35 and 36 including a top hot air conveying duct 39, a side hot air conveying duct 40 and a bottom hot air conveying duct 41.

Said top and side hot air conveying ducts are supplied by a top air overheating device 42, whereas the bottom hot air conveying duct 41 is supplied by a bottom air overheating device 43.

The above mentioned folding device 38 comprises, on the other hand, a hemming movable guide 44, coupled to a reference plate 45, constituting an adjustable reference element for defining the folding depth.

The folding device 38 allows the preliminarily formed fabric hem to be properly folded.

As aforesaid, said fabric material is guided in said guides, and conveyed to said pressing rollers where it is properly “welded” or sealed.

The second module 2 comprises moreover a working surface or plane 46, including cold air conveying ducts, generally indicated by the reference number 47 for conveying cooling cold air therethrough.

If the disclosed apparatus is deliberately switched off, then, it will provide, in a restarting step, a partial adjustable and programmable withdrawing, thereby assuring a perfect adhesion of the adhesive strip element to the fabric material, even at the stop points.

FIGS. 18 to 22 show some exemplary embodiments of hemming operations which can be made by using the hemming system according to the present invention, and corresponding, respectively to the resilient element applications shown in FIGS. 13 to 17.

In this connection it should be moreover pointed out that the hemming system according to the present invention allows to perform several different types of hemming operations, in addition to those which have been above shown, by way of a merely indicative example.

It has been found that the invention fully achieves the intended aim and objects.

In practicing the invention, the used materials, provided that they are compatible to the contingent requirements, can be any, depending on the needs. 

1. A hemming system for hemming a fabric, without using seams, by introducing an adhesively processed resilient element into a surface or two opposite surfaces of said fabric, characterized in that said hemming system comprises a first adhesive applying module for applying two adhesive materials to said resilient element and to said fabric, and a second hemming module, for hemming said fabric at said resilient element.
 2. A hemming system, according to claim 1, characterized in that said first adhesive applying module comprises three bobbins: a first bobbin for supporting said resilient element, a second bobbin for supporting a first adhesive material protected by a protective silicone processed paper material, and a third bobbin supporting a second adhesive material protected by a respective silicone processed paper material.
 3. A hemming system, according to claim 2, characterized in that said first module comprises a first adhesive applying device, including a pair of pressing rollers for hot applying said adhesive material and resilient element of said two first bobbins.
 4. A hemming system, according to claim 3, characterized in that said adhesive material is so conveyed as to contact a variable temperature heated plate, the temperature of which depends on the used adhesive material, and being preferably from 70° C. to 200° C.
 5. A hemming system, according to claim 1, characterized in that immediately after having coupled said materials, said protective silicone processed paper material covering said adhesive layer is removed.
 6. A hemming system, according to claim 1, characterized in that, after having coated said resilient element, either fully or partially, by an adhesive layer, said resilient element is conveyed to a swinging device for removing from said resilient element tensile stresses caused by said resilient element in previous processing operations.
 7. A hemming system, according to claim 1, characterized in that said first module comprises a programmable pulling or tensioning device affecting said adhesively processed resilient element, by applying on said resilient element an adjustable pulling force, providing, after having applied to said resilient element the fabric to be hemmed, a desired restraining force.
 8. A hemming system, according to claim 1, characterized in that said first module comprises a hot adhesive applying device, designed for connecting a second strip of adhesive to said adhesively processed resilient element and fabric to be hemmed.
 9. A hemming system, according to claim 8, characterized in that said adhesive applying device comprises a hot guide including an adjusting device for centering said hot guide, said adjusting device comprising a knob operating a centering screw associated with said hot guide.
 10. A hemming system, according to claim 8, characterized in that said applying device comprises a top hot air delivery device, arranged at said hot guide.
 11. A hemming system, according to claim 10, characterized in that said top hot air delivery device comprises a swinging block, including a hot air duct, coupled to a top air overheating device; said swinging block having a bottom end portion including a delivery mouth for conveying a hot air flow on said adhesively processed resilient element and on said second adhesive material—silicone processed paper material assembly.
 12. A hemming system, according to claim 1, characterized in that said fabric is conveyed to said applying device and is heated through a bottom hot air delivery device, supplied by a bottom air overheating device.
 13. A hemming system, according to claim 1, characterized in that said first module comprises a feeding and pressing device in which said fabric, coupled to said adhesive material, is pressed at a pair of wheels, said fabric, before entering the space under said wheels, being heated at a bottom part thereof and in said feeding and pressing device said fabric being coupled to said first adhesive material of said resilient element, said second adhesive material being still covered by the silicone processing paper material.
 14. A hemming system, according to claim 13, characterized in that said two wheels of said feeding and pressing device provide calandering rollers and comprise a covering resilient layer.
 15. A hemming system, according to claim 13, characterized in that a bottom roller of said feeding and pressing device bears, on an outer part thereof, a rotary cutting counter-blade, cooperating with a top knife, which is driven with a reciprocating movement, said top knife performing a cutting through an exceeding fabric.
 16. A hemming system, according to claim 15, characterized in that said hemming system further comprises a cutting device downstream of said first module where said adhesively processed resilient element is cut through, said cutting device including a guillotine type of cutting blade.
 17. A hemming system, according to claim 1, characterized in that said second module is adapted to hem said fabric at said resilient element applied by said first module, and comprising a feeding and pressing device arranged downstream of a folding device.
 18. A hemming system, according to claim 17, characterized in that said feeding and pressing device comprises a pair of wheels, including a top hot air conveying duct, a side hot air conveying duct and a bottom hot air conveying duct.
 19. A hemming system, according to claim 17, characterized in that said top end side hot air conveying ducts are air supplied by a top air overheating device, said bottom hot air conveying duct being air supplied by a bottom air overheating device.
 20. A hemming system, according to claim 17, characterized in that said folding device comprises a hemming movable guide, associated with a reference plate providing an adjustable reference for a folding depth, said folding device allowing an edge portion of said fabric to be folded.
 21. A hemming system, according to claim 19, characterized in that said fabric is supplied in a folded condition to said guides and is conveyed to said pressing rollers where it is sealed.
 22. A hemming system, according to claim 1, characterized in that said second module further comprises a working plane defining a plurality of conveying ducts therethrough cooling cold air is conveyed.
 23. A hemming system, according to claim 1, characterized in that, in a case of a deliberate stopping of the apparatus, the latter provides, in a restarting step, a partial adjustable and programmable withdrawing operation, thereby providing a perfect adhesion of said adhesive material web to said fabric, even at stop points.
 24. A hemming method for hemming a fabric, without using seams, by introducing an adhesively processes resilient element into a surface or two opposite surfaces of said fabric, characterized in that said method comprises the following steps of: applying a first adhesive layer on a resilient element; removing from said first adhesive layer a coating silicone processed paper coat, while pulling the resilient element as desired; coupling a second adhesive layer on said adhesively processed resilient element, by hot guides and hot air; applying the adhesively processed resilient element on a fabric, by a hot air bottom heating device, a front preheating device, and a pressing between pressing rollers and trimming off of an exceeding fabric material; cutting through said resilient element.
 25. A hemming method, according to claim 24, characterized in that said hemming method comprises a further step of hemming said fabric at said previously applied resilient element.
 26. A hemming method, according to claim 25, characterized in that said fabric hemming step comprises a folding step for folding an edge of a previously prepared fabric and a subsequent hot seaming step by using the second adhesive layer. 